Auto terminal insertion machine

Machine Description

• Automatic terminal insertion machine for the application of reeled pins, tabs/fastons, receptacles, and similar products into PCBS
• Flexible and fully automatic insertion machine Available either as stand-alone unit or integrated into a production line
• For mid and high-volume level production
• Up to 4 insertion heads
• English, Chinese Machine Menus
• A Microsoft Windows Interface

Standard Features

• Cylinder-driven base insertion head(6000CPH)
• World-class reliability(1000ppm)
• Freely programmable insertion angle(rotation having no influence on insertion rate)
• Panasonic Servo Motors
• Adjustable PCB support to provide production Flexibility
• Lower support tool equipped with pin presence check
• Clinching in lower tooling possible
• Screen controlled by keyboard and mouse allowing simple programming
• Manual PCB/panel loading
• Optical Vision

-CAD Data Driven / Compatible

-Self-Teach Programming

-Excel Compatible

-Full-Screen Editor

-I/O Diagnostics

-Optical Insertion Hole Correction

-Multi-Level Password Security

Quality Management

• Fulfilling Industry 4.0 requirements
• Customized MES solutions
• Pass the IPC-9704 stress test standard(Insertion Force within±400ue)
• Pin presence detection
• CCD Vision system for accuracy
• 3-5 days for delivery of consumable spare parts
• Software update

Options for SM-8000T

• Motor-driven base insertion head(15000CPH)
• Conveyor, worktable automatic width adjustment
• Customized MES solutions
• Max number of base tools and insertion heads: 1/2/3/4
• Inward clinching/Outward clinching/”N”
• Touch screen
• Optional Force Measurement Capability
• Inline Conveyor (SMEMA Compatible)
• Aspirators at Component Feed & Cut
• Material volume bar code scanning
• European Conformity “CE”

Application Industry

Home appliance industry

The car industry

The power industry

Other electronics industry: digital watches,electronic components, etc

Machine parameters

Equipment size:1740mm*1300mm*1490mm (2 heads)

Packaging:Tape in reel, in bulk

Equipment weight:1200KG

PCB size:380mm*280mmm (enlarged size can be customized)

Number of insertion heads:1-4 Optional

terminal thickness:≥0.5mm ≤1.2mm

Vertical error:≤0.8°

PCB requirements:The insertion hole is 0.5±0.1mm larger than the pin

Insertion angle:360°( increment 1°)

Body distance:The distance between the components ≥ 2mm

Clinch:Inward clinching/Outward clinching/”N”

Humidity:30%-70%

Display system:17-inch color LCD monitor

Feeding system:Tape feeder or Bowl feeder + feeding guide

Motion accuracy:0.001mm/pulse

Motion system:Panasonic controller, motor

Programming function:Online visual programming, visual correction, EXCEL

Data import:USB interface import, manual entry

Communication interface:RS-232C (can be connected to MES system)

Power:Single 220V/AC, 50/60HZ, 2KVA

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